Batch Powder Coating Systems
Your Trusted Partner in Powder Coating Equipment
Slocum Equipment offers innovative, state of the art, energy efficient powder coating systems. From the smallest job shop to the largest manufacturer, Slocum has you covered with over 30 years of first hand design-build experience.
We offer true turnkey service overseeing the fabrication, installation and commissioning of every system we sell. Call us today for a free consultation and let us show you what the meaning of the word service is.
Batch Powder Coating Booths
Our Cartridge Batch Powder Booths feature an open front (also know as open face) design and are ideal for small to mid-size powder applications. To ensure cartridge filters remain clean, this booth is built with a purge control feature, which assures the safe operation of the coatings enclosure by maintaining the airflow at design levels. During operation, powder accumulates on the cartridge filters, and as the cartridge filters load, airflow decreases and negative pressure rises within the air handler. A timer activates a system of air purging valves that clear the cartridge filters of accumulated powder to ensure maximum filter life.
Booth Features
RTT booths are constructed from heavy-duty 18-gauge, prime quality galvanized steel and engineered with corresponding support structures.
All panels and support members are laser cut and precision formed for consistent fit allowing for easy nut and bolt assembly.
Collector Module recirculates clean, filtered air into the booth and includes high-quality primary filter and final filter modules. Factory-assembled, powder-coated white mild steel construction with removable powder drawer.
LED lighting is constructed of 22-gauge steel which is powder-coated white, and available in 4000 and 8000 lumen models. E-Lights are ETL listed for the US and Canada with Class 1 Division 2, Group A, B, C, and D and Class 2 Division 2, Group F, and G ratings.
Control Equipment Includes NEMA 12 UL and ETL listed control panel mounted to the side of the collector module, factory wired and tested. Automatic or manual cartridge filter pulse down mode; Door mounted magnehelic gauge for cartridge filter monitoring; VFD to control fan speed; Pressure switches to monitor final filter pressure and warn/ shutdown if pressure exceeds set point.
Air solenoid valve interlocked to the exhaust fan and air supply for the spray application equipment.
RTT booths meet and/or exceed quality performance standards and all applicable OSHA and NFPA regulations.
Batch Powder Booths
Some of the standard features provided in Rohner powder spray booths include:
- Premium 18 gauge G90 galvanized steel, recommended powder coated white
- No nut or bolt heads for a smooth interior surface for easy cleaning
- Expandable sections for future growth of spray area
- Quiet blower with TEFC direct drive motor run by VFD
- Automatic back pulse cleaning
- High-efficiency, T-8 fluorescent Class I Div. II lighting
- Horizontal airflow with adjustable velocity
Pre-wired, NEMA 12 dust-tight industrial control panel reduces install cost and includes panel-mounted variable volume adjustment for optimizing airflow and transfer efficiency. Automatic back pulse cleaning of our powder spray booths ensures consistent airflow and extends filter life, and our automatic clogged-filter shutdown ensures a safe environment. Rohner Batch Powder Spray Booths are designed to meet or exceed NFPA33 and IFC Chapter 24 requirements. Consult your local authority having jurisdiction for additional requirements before purchasing.
OVENS
Powder Coating Batch Ovens
If flexibility, reliability, and efficiency are what you are looking for, then a GAT Batch Oven is the perfect fit for you. GAT batch ovens feature 4” thick, 4# mineral wool batt insulated 18 gauge oven panels, utilizing their own tongue and groove design along with their patented isolator spreader clip and stiffener channel construction, GAT batch oven panels have 40% fewer seams and no hot spots.
GAT Batch ovens are suitable for wet paint or powder coat paint applications and have a maximum operating temperature of 500 deg. F
All GAT Batch Ovens are are pre-fired and tested at the factory prior to shipment and come with insulated stack packages up to 20 feet long. Standard delivery is 6-8 weeks but expedited builds are available for those on tight schedules. GAT batch ovens come in eighteen standard sizes and you can order your oven in many different configurations. Standard batch ovens options include;
6’x6’, 8’x8’, 10’x10’ by 10’ deep up to 30’ deep configurations standard
Single Set of Doors or Doors on Both Ends
Conveyor Slots Floor Options -Insulated Floor-12 Ga. Steel floor-No Floor- Insulated Floor with Cart Slots
208v 75 amps- 208v-480v 60 amps-460-480v- 30 amps 3phase. Propane or Natural Gas fired
Excellence By Design
- Privately owned
- Fenton, Missouri
- Manufacturing Finishing Systems since 1959
- UL Panel Shop
- FM/NFPA Compliant
- CCAI Corporate Member-Gold level
- FabTech Exhibitor
GAT Ovens
- Dry Off
- Cure
- Combination
- Infrared
- Batch
- Dual use Liquid or Powder
GAT Convection
- Ovens 6” thick, 4# density batt mineral wool insulated panels
- 48” wide panel
45% fewer seams - Isolated spreader clip and stiffener channel construction in lieu of roll formed design
- Decreases thru steel by 90%
- VFD controlled exhaust fan
A picture is worth a thousand words
GAT oven panel
The ‘other’ Guys
Innovative Design
- 48” wide Panel Design
- 40% Fewer Seams
- 90% Less Thru Steel
- 6” Thick, 4# Mineral Wool Insulation
- Tongue and Groove Assembly
- 18 ga Galvaneal Steel
Fully Cure or Dry the Part
- 3” Thick Insulated Floor
- Floor Mounted Ductwork
- Appropriate Louver Location
- Top for dry off and sides for cure
- 4”x4” internal structural support
- Ductwork has 18 ga exterior with 12 ga Internal Frame
GAT Patented Air Seals
- Pressurized ductwork surrounds work opening
- Top 2/3 directs air back into oven
- Bottom 1/3 directs air out towards plant
- Minimizes thermal leakage
- Maintain uniformity of temperature of the oven
Meeting the Highest Standards
- FM volume 6-9, UL, NFPA 86 compliant gas train
- Top or Side Mount Heater Location
- Hi Limit Controller and Flame Safety
- Modulating burners with electrically ignited pilot
- Eclipse flame safety
- Honeywell UDC temperature controller
GAT Infrared Ovens
- Gel
- Boost
- Combination
- Two coat applications
- Zoned control for output and work opening
- PLC control
GAT Batch Ovens
- 18 standard sizes
- Double door option
- Top, end or side mounted heater
- Conveyor slots 12 ga plate or insulated floor design
- 6” thick oven panel
ECO Burn-Off Ovens
ECO Burn-Off Ovens has over two hundred years of combined experience in the industry. Together our company is committed to providing innovative, highly engineered, quality, and cost effective burn-off ovens to meet customer’s individual needs. ECO Burn-Off Ovens mission is to always surpass customer’s expectations.
ECO Burn-Off Ovens are designed with automated controls to minimize cycle time, allowing the oven to reach highest efficiency and not emit any harmful toxins into the environment. Organic coatings such as paint, varnish and related products are placed in a load. The chemically decomposing organic material (grease, oil, paint, etc.) begins to burn-off at elevated temperatures in the absence of oxygen.
Heat is released into the burn-off oven; no flame physically contacts any items put in the load. Once the cycle is complete organic material is turned into ash that may be rinsed or shot-blasted and the items are now ready to be put back in production. ECO Burn-Off Ovens are secure, trusted, easily operated, ecologically sound and save customers money.
Using heat cleaning technology, ECO Burn-off Ovens remove paint from racks, hooks, and other organic material that must be cleaned systematically to simplify the coating process.
Once the cycle is complete the organic material is turned into ash. The product can be rinsed or shot blasted and placed back into production.
ECO Burn-Off Ovens use heat cleaning technology to safely eliminate plastics, rubber and fibers from metal tooling without causing any damage to the product.
The longevity of the product is dramatically increased and the company’s overall cost in maintaining the cleanliness of the product is greatly reduced.
ECO Burn-Off Ovens allow automotive re-builders the capability to safely eliminate any oil, grease, varnish and other organic material from bearings, engine blocks and other metal parts.
Automotive re-builders are able to maximize their production capability.
ECO Burn-Off Oven safely eliminates any sediment, grease, oil and other organic material from machinery or tools used in the Oil and Gas Industry using heat cleaning technology.
The longevity of the product is dramatically increased and the company’s overall cost in maintaining the cleanliness of the product is greatly reduced.
ECO Burn-Off Ovens allow motor re-builders the capability to safely eliminate any adhesives and varnish from stators or other metal parts. No harm is done to the product and once the load is through processing stators are ready for winding.
Motor re-builders are able to improve motor reliability and will see a drop in their operating cost.
PRETREATMENT
Electro-Steam Generators
These steam units specifically designed for pre-cleaning and iron-phosphating metal surfaces prior to powder coating.
Benefits of pre-cleaning and iron-phosphating systems vs. other systems:
Clean, smooth, and receptive surface recommended for paint and powder coating processes. Prevents the spread of undercoat corrosion for surfaces that have been nicked or scratched.
Large spray booths are not required since there is very minimal overspray. Uses approximately 50% less chemical than a pressure washer system. Produces much less waste water than other systems. Savings generated as a result of fewer chemicals, less water, and less effluent.
Additional benefits include the following:
Standard Stainless Steel Cabinets
Built in accordance with ASME, UL, and CSA requirements
National Board of PVI Shop Inspected
98% efficient resulting in energy and water conservation
Low or high pressure dry steam in less than 15 minutes (or on demand)
A one year warranty on all parts and a five year warranty on the chamber.
Re-defining ‘clean’ for any industry
DINAMEC and SCHWING offers the solution for all your metal stripping needs. Our solutions safely remove all organic substances from all kinds of metal parts no matter the industry. From paint, powder coating, plastic, polyesters, and rubber, we can remove it. Our machines can be found in a wide variety of industries with over 2,000 installations worldwide. We ensure a clean and healthy stripping alternative to more traditional methods. Our technology offers many benefits from optimal results, no abrasive damage to tools or parts and a high operating capacity with low operating cost.
Decoring and Sand Reclamation, and Heat Treatment
Looking to remove the sand cores from your aluminum castings? This is often a tedious job due to the integrated design and hard organic binders. The Dinamec Systems’ Deco Fluid Bed Installation is the perfect solution for the gentle and smooth decoring of aluminum parts. Traditional methods take long periods of time, cause deformation or damage and have a high operating cost. Our systems offer quick cleaning time, no damage of parts and all at a lower operating cost. We are your decoring solution.
Choosing the Right Dinamec Systems Fluidized Bed for Your Application A range of standard Dinamec Systems Fluid Clean machine configurations is available to comply with your particular cleaning needs. Our experienced engineering department, combined with a flexible production department allows us to offer custom-made installations for special projects.
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All dimensions are in inches. Please note that the capacity of our machines are not exclusively determined by the bed volume. Also to be considered are the type and amount of organics removed and the amount of metal to be processed. PLC based control system with 10″ color touch screen Operator Interface Features Include:
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INNOVACLEAN is a compact, environmentally and user friendly fluidized bed pyrolysis system which removes all polymers – even halogenated substances such as PVC or PTFE – quickly and reliably from small and medium-size tools and components. Very fast residue-free cleaning in only a single process step | |
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| INNOVACLEAN carbonizes any polymer without residues within one to two hours, for example, from injection nozzles and die plates as well as with slightly longer cleaning times from spin nozzles and assembled spin packs, static mixers, assembled pumps, backflow preventers, hot runner components and many other components. The precisely controllable cleaning process of INNOVACLEAN utilizes the material and heat transfer of fluidized THERMCLEAN sand (fluidized bed). The product to be cleaned is freed from plastic quickly and without mechanical or thermal interference at polymer-dependent temperatures from 450 to 520 °C. INNOVACLEAN works completely without waste water and waste. The generated low temperature carbonization gases are cleaned with an integrated thermal afterburner. On request, INNOVACLEAN will be equipped with a separate thermal afterburner or waste air washer for the pyrolysis gases from PVC, PTFE, etc. INNOVACLEAN systems may be set up and operated in Germany without an approval application because of their compact design and size. INNOVACLEAN increases tool life and helps significantly reduce machine downtimes. |  |
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VACUCLEAN is an easy to install, environmentally and user friendly vacuum pyrolysis cleaning system (vacuum cleaning oven) for removing plastic residues from tools and long components.
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| Depending on the system size, product to be cleaned and polymer VACUCLEAN removes organic adhesions within 8 to 30 hours without impacting the tools mechanically or thermally. The fully automatic cleaning process of VACUCLEAN takes place in an electrically heated vacuum cleaning chamber. The temperature is measured directly on the product to be cleaned, which is initially heated slowly and especially easy on the material; a large part of the adherent polymers already melts now and drains off. The disintegration of the remaining polymer takes place at approx. 450 °C; the remaining carbon is finally removed by adding air (oxidation). A sophisticated sensor system controls the cleaning process preventing the development of excess temperatures at all times. Inorganic residues can be easily removed through after-treatment, e.g. with compressed air. |
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| Through catalytic waste air cleaning VACUCLEAN produces clean air and clean waste water complying with official regulations. VACUCLEAN systems of model series 154f. may be set up and operated in Germany without an approval application because of their compact design and size. The especially precise and gentle cleaning quality of VACUCLEAN increases the life of tools and components and reduces interruptions in production. |
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Hood Options
The Dinamec Systems Fluid Clean fluidized sand bed can bemanufactured with a standard RAN hood or an Optional ICV high hood. The standard RAN hood is suitable for most paint and plastic applications. An ICV high hood is used for especially volatile organics with a low flash point. The high hood allows a basket to be loaded on dead sand and become fluidized after the hood is closed. Any fugitive fumes that may be present during loading is contained within the bed itself and removed by the forced air exhaust fan.
Flue Gas Cleaning
Dinamec Systems Fluid Clean installations can be supplied with an integrated cyclone or ceramic filter to remove dust particles from flue gases.
Neutralizing Corrosive Off Gassing
When removing certain halogenated compounds like PVC, Rubber or Teflon™, a dry absorption system can easily be included before the ceramic filter. A dry powder is injected and acts as a reagent to neutralize acid gasses (HF, SO2, HCL). The products of the reaction as well as dust are separated from the exhaust stream by means of a ceramic filter. Typically calcium hydroxide is used for acid gas removal.
If you are unsure how our Dinamec Systems Fluid Clean installation can be of use to your particular industry or production process, please contact us for more information or for an on site evaluation. You can also let us prove our cleaning efficiency by arranging a free test cleaning.
APPLICATION
Gema Manual Powder Coating Guns
Power – Quality – Control
The new generation of OptiFlex Pro manual units impresses with additional application performance due to the outstanding PowerBoost technology. With OptiFlex Pro, you easily process all powder types and coat complex parts in superior quality – all this worldwide and in the most difficult industrial environments.
The First Choice in Manual Powder Coating
The OptiFlex Pro manual units are uncompromisingly and agilely designed for maximum industrial suitability and worldwide use. The intelligent and durable components fit perfectly together and form the powerful package for superior manual powder coating. The ergonomic and intuitive operation enables every user to achieve the best coating results at any time.
Hertz Compressors / Air Dryers
HVD Series
HERTZ HVD series variable-speed compressors drive the motor with the frequency converter to adjust the compressor operation speed according to compressed air requirements and save up to 35% energy. Thanks to its high-quality equipment and excellent engineering in its design, it provides a very efficient and flexible use as per requirements.
Advantages
Up to 35 % energy saving* Operation at constant output pressure value Wide operating pressure range (100-175 psi) Soft starting Protection against the adverse effects of peak currents *When compared with compressors without an inverter for business with variable requirements
Main Motor and Drive System
Directly coupled one on one (1:1) with the elastic coupling Variable-speed starting with frequency converter High temperature protection with motor bearings (HVD 5-300)
Cooling System
Temperature controlled on-off type fan (HVD 5-22) Cooling fans controlled with secondary fan inverter (HVD SERIES 30-300) Independent radiator segments Silent and slow speed Radial fan (HVD 18-300) Quiet and efficient axial fan (HVD 5-15)
High temperature sensor for motor bearings (HVD 55-300) All air and oil tanks to comply with ASME standards
Additional Options to the General Options List
Model options with Tank, without Tank, with tank&dryer (HVD 5-15)
Electronic Control
Hertz Kompressoren rotary screw compressors are equipped with easy-to-use, robust and long-lasting microprocessor controllers with communication capabilities as per the product line to ensure smooth operation and uninterrupted production.
Screw Block
Patented and durable screw block that provides high-capacity of air, and that is specially selected for each model’s capacity requirement Production of air with less loss of air, thanks to the new rotor profiles, and lower torque requirements New generation bearing design with increased load carrying capabilities
Air Oil Separator
Easy-to-detach spin-on type separator (HVD 5-15) High-efficiency immersion type separator with long service life (HVD 18-300) High performance separation with three-stage design More efficient separation at lower volume with deeply wrapped, intertwined separation layers Low amount of oil mist in outlet air ≤ 3 ppm
Main Motor and Drive System
Premium 230-460 /3 phase/60Hz, IE3 IP55 electric motors with F Class insulation, Wye-Delta motor starting system. Long-lasting and efficient transfer system thanks to use of elastic couplings on direct coupled models.